Overview

Timeline

(3 months) Jan 2026 - Apr 2026

My Role

User research: Stakeholder interview, Workflow Analysis, Root Cause Analysis

Context

This project focused on identifying operational pain points within a manufacturing company's ERP ecosystem and cross-department workflows. The research aimed to uncover how fragmented systems, inconsistent processes, and manual coordination affected efficiency, communication, and production delivery. 


The findings from this research were later used to guide ERP workflow improvements, notification systems, production tracking enhancements, and operational standardization.

Problem

Collaborated with Anoksoft using ERP system provided by them The company operates in a manufacturing environment involving multiple departments including:

  • Export Sales

  • Technical Department

  • Purchasing

  • Production Planning

  • Workshop Operations

  • Quality Control

  • Equipment Management

  • Warehouse


Although the company had an ERP system in place, many workflows still relied heavily on:

  • Manual coordination

  • Paper-based processes

  • Cross-department messaging

  • Informal follow-ups

  • Offline tracking methods

Outcome & Impact

  • This research established a clear understanding of how fragmented workflows and limited system visibility affected manufacturing operations. 

  • I have given the solution to C suite as UX recommendations—which was later used as baseline for new ERP system development.

  • The new system have went through testing with a few departments including engineering, sales and production. This is minor issues that was still in the way but when beta testing the main flow everything seems 

So, how we got there?🧐

Research Methods

Research Goal

Identify workflow bottlenecks across departments:

  1. Understand operational pain points in the ERP system

  2. Differentiate between system-related problems and process-related problems

  3. Discover opportunities for workflow automation and visibility improvements

  4. Provide actionable UX recommendations for future ERP optimization

Research Scope

The scope covered both system and operational workflows across the manufacturing lifecycle:

  • Order management

  • Production scheduling

  • Material purchasing

  • Workshop execution

  • Quality inspection

  • Equipment maintenance 

  • Warehouse inventory management

  • Cross-department notifications

Stakeholder interviews(semi-structured)

I have conducted discussions with staff from multiple departments to understand:

  • Daily operational workflows

  • Existing frustrations

  • Communication dependencies

  • Manual processes outside ERP

  • Exception handling scenarios

Workflow Analysis

  • Process bottlenecks

  • Duplicate tasks

  • Delayed approvals

  • Manual dependencies

  • Missing system support

Insights

Based on the stakeholder interview findings and workflow analysis, I have gained the following insights. With the insights I quietly identified that these insights can be categorized into 2 types: 1) system problems caused by ERP limitations or poor system design; 2) process & execution problems caused by inconsistent operational practices. So I also put these insights into categories before presenting to the C suites.

System Problems:

  • No real-time status tracking

  • Weak notification systems

  • Missing return workflows

  • No centralized equipment records

  • Lack of digital workflow standardization

Process & Execution Problems

  • Missing information during order setup

  • Inconsistent use of paper flow cards

  • Delayed approvals

  • Unstandardized workshop reporting

  • Lack of enforcement for existing SOPs

Solutions

Due to NDA, I am not allowed to show the old ERP which contains crucial client information; however, I can show a few improved ERP modules with UX recommendations implemented.

Reflection

During research, it became clear that fully digitizing every process immediately would not be practical. It seems like if we try to solve try every user problem it would be unrealistic.
For example:

  • Workshop teams still required paper flow cards during factory audits.

  • Handwritten updates were sometimes faster during urgent production changes.

  • Different workshops had unique operational requirements.


Therefore, future UX solutions should:

  • Support gradual digital transformation

  • Balance flexibility with standardization

  • Minimize operational disruption

  • Reduce administrative workload

  • Improve visibility without overcomplicating workflows

Thanks for reading till the end :D

© 2026 by Benyin  (❁´◡`❁)

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